Ford Powerstroke 03-07 6.0L Discussion of 6.0 Liter Ford Powerstroke Turbo Diesels

How many O-rings in the HPOP System ??!!

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Old 09-05-2014, 03:22 PM
whattruck's Avatar
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Default How many O-rings in the HPOP System ??!!

OK, I am fixing an HPOP pressure issue.

So, working my way thru the whole system I count....... 34 o-rings (all being replaced)

- oil to HPOP (1) (don't know if I should count that one)
- HPOP to fitting (1) (fitting replaced, updated to old style, no quick connect)
- Fitting to tubes (1)
- Stand tubes, 4 each (8) -very worn- (tubes replaced)
- Dummy Plugs, 2 each (4) -bottom ones eroded- (replaced)
- Rail to Cones (8) -some cones feel loose-
- Cones to Injectors (8) -don't know the condition yet-
- IPR valve (2) (new style screen floating loose and with crud)(replaced)
_ IPC sensor (1)

Wow, in a system designed to hold 4,400 psi of oil. A pulsing 4,400 psi of oil !

Yea and that doesn't count injector to head o-rings

Just bitching. My OTC 6764 just died 10 minutes out of the box.
Sure hope it didn't kill the new IPC Pressure Regulator Valve.
 
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