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5.9 Liter CR Dodge Cummins 03-07 Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection

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Anyone rebuild the alternator on their 3rd gen?? I got the kit from Geno's, seeing if anyone has any suggestions.... JOIN NOW TO REMOVE TRACER

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Old 04-06-2011, 10:43 AM
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Default Alternator Rebuild?

Anyone rebuild the alternator on their 3rd gen?? I got the kit from Geno's, seeing if anyone has any suggestions.
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Old 04-15-2011, 05:42 PM
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How'd it turn out?

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Old 04-18-2011, 08:16 AM
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I bought a new alternator from Nations, 160A Denso replacement for the OE Bosch. It was a direct bolt in with only one slight modification to the B+ Terminal (removed a indexing tab with a set of wire cutters). It works great!

The pictures tell the tale...I bought a new alternator because I had read where some of the high-mileage alternators had literally worn out and needed other parts besides bearings and brushes. Mine's not too bad, I caught it before it actually failed...it was still working fine, decided to rebuild because of the miles on it (245,000 miles). So I'll rebuild it and either keep it as a spare, or sell it for what I got into the brushes.


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Old 04-21-2011, 10:20 PM
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Keep it as a spare. Why did you buy a new one?? We have rebuild some starters 3 times before they was wore out.
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Old 04-22-2011, 06:55 AM
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Originally Posted by AABEAR View Post
Keep it as a spare. Why did you buy a new one?? We have rebuild some starters 3 times before they was wore out.

Because I couldn't have the truck down more than a day to replace/rebuild that alternator...I wasn't taking the chance the alternator was not able to be rebuilt.
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