First gen 12v NON-IC injector o-ring kit - Diesel Bombers

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1st Generation Dodge Cummins 89-93 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with Rotary Injection Pumps

Need a rebuild kit for a NON-IC first gen (NON-IC has larger injectors than the 91.5+ IC) All I'm finding is the kit for the intercooled. My truck is fixin to be intercooled, but it is a NON-IC 1990 model. Thank you -... JOIN NOW TO REMOVE TRACER

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  #1  
Old 11-06-2009, 11:16 PM
Gunmetal's Avatar
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Default First gen 12v NON-IC injector o-ring kit

Need a rebuild kit for a NON-IC first gen (NON-IC has larger injectors than the 91.5+ IC)
All I'm finding is the kit for the intercooled.

My truck is fixin to be intercooled, but it is a NON-IC 1990 model.

Thank you -

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I use FAST ORANGE.
Though, I must admit.. when I use it I am almost tempted to eat a handful.
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  #2  
Old 11-07-2009, 04:08 PM
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I'm confused... What are you looking for? -

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  #3  
Old 11-07-2009, 09:40 PM
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I need copper sealing washers that go between injector and cylinder head, also need washers for fuel line return.

What most parts houses call an injector install kit.
The 1st gen has larger injectors so I thought it may take different sealing washers.

preciate it!



PS. Injector install kit listed for 94+ 12 valves is part # DPE59000 -

Last edited by Gunmetal; 11-07-2009 at 09:48 PM..
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  #4  
Old 11-07-2009, 09:41 PM
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ive done that before as well its a simple answer. go to your local auto parts store and buy the copper washer set its like 10 bucks for like 150 copper washers. use the 5mm ones on the return line and a larger one on the injectors. easiest way to do it. i bought some from the dealership for about 4 bucks a piece and they do the exact same thing -

tltruckparts's Sig:1995 Chevy K2500, 1993 Cummins 12 valve Turbo Diesel IC, Auto Trans 46rh (518) w/ OD,
NP205 Transfercase, SAS w/ GM Dana 60 front, Corporate 14 1 ton rear with disc brake conversion on 35's. 1/8" timing bump, upgraded pump with 3200 spring, SDX 5x14 injectors, airdog II 165, Autometer Ultra-Lite EGT, Boost, and Trans Temp gauges, M&H M3 Fuel Pin
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  #5  
Old 11-07-2009, 11:09 PM
RSWORDS's Avatar
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Originally Posted by Gunmetal View Post
I need copper sealing washers that go between injector and cylinder head, also need washers for fuel line return.

What most parts houses call an injector install kit.
The 1st gen has larger injectors so I thought it may take different sealing washers.

preciate it!



PS. Injector install kit listed for 94+ 12 valves is part # DPE59000
What year truck you have? The non-I/C trucks have 9mm injectors. The I/Ced trucks have 7mm injectors, same as teh 2nd gen 12v's. Call the injector shop of your choice. They can hook you up! -
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  #6  
Old 11-07-2009, 11:36 PM
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Thanks
It's a 1990. -
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  #7  
Old 11-08-2009, 12:03 AM
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i got a set of 6 here i bought them when i did the headgasket then switched to the 97 (7mm) head there yours if you want them pm me your adress and i will put them in an envelope and send them 1st thing monday morn -

big bad diesel 416's Sig:1990 Cummins,D250, non I/C, 5 speed well i got it done and now it sounds like iam running a Jake break and its on.......what did i miss
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  #8  
Old 11-14-2009, 09:19 AM
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Originally Posted by tltruckparts View Post
ive done that before as well its a simple answer. go to your local auto parts store and buy the copper washer set its like 10 bucks for like 150 copper washers. use the 5mm ones on the return line and a larger one on the injectors. easiest way to do it. i bought some from the dealership for about 4 bucks a piece and they do the exact same thing
thats absolutely absurd.the sealing washer sets the injector depth.without the correct depth,you wont run right. -
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Old 11-14-2009, 03:35 PM
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true i didnt read that but stillcummin is correct dont use just any old washer and to tltruckparts i would put $ on the fact that your not spraying 100% in the bowl and washing the cylinder walls with fule -
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  #10  
Old 11-14-2009, 04:18 PM
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the ones ive used that came in my kit were the exact same size as the ones that i took off the old injectors. they were literally identical to the ones i bought from the dealership -
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  #11  
Old 11-16-2009, 04:21 PM
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A couple of you all were right on, I know from experience that washers from the hardware store will vary greatly in tolerance. I want the proper parts and have yet to find the part numbers for the injector washers and fuel return-line. -
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  #12  
Old 11-16-2009, 06:08 PM
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Its the little things that will kill an engine. -
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  #13  
Old 11-17-2009, 01:05 AM
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gun metal did you get the washers yet? i sent them out and i got return to sender so i resent them thursday -
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